The Dodgy Erection
January 22nd, 2008
In mid-July last year, Meg and her Mum worked very hard with rock, clay and straw to build the cob oven.
It worked well and we used it to cook roasts, pizza and damper as well as baking dishes of tasty potatoes and more. But the oven was made of natural products and not sealed against the elements, so it was decided that we needed to build a shelter to protect it.
After a day of other work in October, Raph and I were inspired to dig the footings and hurriedly concrete them in fading darkness. It was a dodgy job without stringlines or measuring tape – sighted by eye and dug with teamwork. Concrete was mixed by the barrow load using our own secret mix of cement and various gravel, sand and road base variants.
Considering the huge amount of gum trees covering the property, I thought that maybe we could build something from the natural resources. (It would also be significantly cheaper!) I’d cut some lengths of gum that needed clearing and laid them near the footings, and that is where work stopped.
Three months later, the urgent jobs were out of the way and motivation came upon us with certain conditions; this was to be an entirely dodgy construction. We decided that this meant building without measuring tape, level or string line and using brute force tools such as the chainsaw, sledge hammer and axe and only materials that were already on the property.
Of course, a dodgy construction couldn’t be tacked together without an afternoon of Goon or suitable other drinks and Raph had just bought a cask of the cheapest white wine on offer!
Saturday morning started with the cutting the base of the posts to fit with the chainsaw and fitting them to the pergola feet with coach bolts. I’d started to trim the base to size with hammer and chisel, but Raph had a better idea – use the axe.
Much laughter later, we placed a cross member across the first two posts. The shelter was underway!
The next posts were soon in place and we had a square of cross members sitting on top. The solution to strengthening and bracing the structure? Why fencing wire tensioned with wire strainers, of course!
Raph had started on the goon by now, but I had to follow my own rules and only had a drink after the chainsaw was put away and there were still two posts to go.
By the time the last two posts were in, Meg appeared from over the hill with a blender full of Margaritas, some cocktail glasses as well as salsa and corn chips. It was time for a break and to reflect on our progress so far.
Late Saturday afternoon soon disintegrated as we laughed and wired joints together, hoping that the structure would stand the night.
Sunday morning started suitably late with a few other jobs to be done before we headed back over the hill to the work in progress.
First up was to decide on the method of fixing the roofing. Leftover warped and twisted permapine could be used up in this job, as it wouldn’t be used for any other project and was lying in a deteriorating pile out in the weather.
Supplies were checked and we were lacking in the right length screws to fix the roof purlins to the framework, so Raph and I headed to town. Unfortunately we were running a bit late and both hardware shops were shut.
I’d never considered buying hardware from Cheap as Chips, but they were the only place open. The upshot was that we stumbled over some wheels to suit the new woodbox that Raph had just built and bought a box of various sized screws for $5.
On our return we started with the roof, surprised at how fast it went up. There were a few designs for the roof, and I’m not sure that what ended up is what either of us was thinking, but the hills were soon echoing to the clang of hammer on roofing nails and galvanised iron sheets.
One design that had had serious consideration in the months leading up to the erection was for the external flue through the roof. This was to be the third of the three sections of the wood heater that we bought last winter; the first was used on the heater in the shed, the second was modified to reduce the diameter and forms the flue on the oven and the final section will be placed through the roof.
We considered cutting the hole in the sheet with the angle grinder, but Raph had another brainwave and headed again for the axe and soon we were bending the tin and riveting the flue in place.
Meg added a plaque that her Mum had given us about a year ago and had hung in the trees near the shed. The dodgy shelter and the oven that they created between them will be a much better place for it.
Sunday night was a bit bigger than it should have been, but we’d had a big couple of days of building. Because of this, we only started to climb the ladder and fit the remaining roofing sheets in the afternoon.
There was a nice sense of accomplishment to build something by feel, without planning too much and just taking things as they come. The shelter had taken on a nice, rustic personality. It was a perfect match for the oven and Meg loved it. The dodgy construction was complete.


