A short while after the Shed Raising weekend, David sent me an email with an interesting proposal:
“I am at a bit of a loose end at the moment. So I am available for a couple of days work if you need some unskilled labour for your next project. I work for goon and food, in that order
Just email me if you would like some help.”
I jumped at the chance to get another project back on track so David and I arranged a suitable time.
My designs for the pergola had been changing over a period of time, and with a suggestion from Pa for a lean to, the final design came slowly forward. The suggestion was to bolt a horizontal support along the shed frame and then hang the pergola from that. The shed was strong enough and this eliminated the need for more posts and gave us more floor space against the shed.
My memory traced back quite a few years to Steve and Ralphie’s place and helping Steve to pre-paint the pergola that they were having done. Then it rebounded to the pergola that Raph and I had built at the old house at Para Hills, and the fact that we didn’t pre-paint the timber. I was learning from experience that painting the timber before it was awkward to reach would be a good idea.
Pa and I had a bit of the painting done when David and Amy arrived and I quickly explained some of the design and thinking behind it to David.
David also has an engineering background, but he has used the way of thinking about a project a lot more than I would have. Raph’s influence was again brought into play as David came up with the mantra:
“Measure twice, cut once.”
David also introduced the idea of using a template for measurement and double checking things – always a good idea.
We made the cut outs in the posts for the facia to sit on and then tackled the hard stuff – drilling into the shed.
Time was marching on and we didn’t have much to show for it, just some cut and painted timber. Was Meg going to believe that we’d been working hard all day?
The first support was bolted to the shed with care. Measurements were made and checked as we had only a small margin of error. The supports were bolted through the horizontal C section of the shed frame that is 25mm high. We had 10mm bolts and then washers and nuts to put inside that 25mm window of height, drilling from the side where we couldn’t see the C section.
More measurements were made as we moved along, but one of the holes was slightly high. How could this happen? We checked level, measured again and scratched our heads as the answer remained elusive.
The solution was to drill the next hole by eye – surely it would be right? Surely? Before there was too much objection, I drilled the hole straight through the frame, nicely in the middle and David came up with another quote for the project after I’d dodged it up:
“Measuring is for the am… Dodge it up in the pm!”
It was another succinct observation of the way in which I work.
We finished the day with the main support in place and plenty of work left to do.
Bottles of Goon, a nice warm fire, a nourishing camp oven chilli (complete with Jalapeno chillies, sour cream and corn chips) and a dodgy DVD later, we crashed for the night.
Day 2 dawned nicely and after a good sized breakfast of sausages, eggs and toast we were ready if not raring to go.
We all did the dishes at the sink overlooking what we have been calling the stock paddock (even though we have no stock, but that is the plan). It was a nice sunny, morning with a bit of chat and the dishes getting done – it reminded me of those cooking shows where the chef cooks outside, except we were on the wrong end of the meal.
Pa arrived and we were soon drilling the cement to dyna bolt the feet in.
Soon after that we had a post in with joists hanger in place on the supports. Some discussion later and the frame took shape quite quickly, certainly quicker than I had expected.
By mid afternoon the frame was up and the purlins were ready to be cut and screwed in. David suggested templates again and this was probably the most time saving suggestion yet.
A frenzy of alignment, cutting, clamping and screwing took place and by the time David and Amy had to leave we had completed the major structure.
Day 3 was a little more relaxed as all we had to do was slip a couple of roofing sheets on. How hard could it be?
Pa and I started after lunch and were careful to line it all up nicely on the first sheet, as any error here would compound across the roof.
I’d bought the right screws for the job, with little holesaws in them to cut an oversize hole to allow the polycarb to move as temperature changes and a good rubber seal on top. They took a while to get used to, but when I got the hang of them we were away.
Unfortunately the cordless drill didn’t keep up and we resorted to running the other two corded drills. I’d found that drilling a quick pilot hole with a pop rivet drill bit was a lot easier that just using the special screws, especially when I was at full reach on top of the pergola.
We finished a few hours later, just in time to bring the table around and crack a drink. Meg brought out some nibbles and the three of us enjoyed the first sit under the pergola.
Is there a better satisfaction that seeing your ideas come to fulfilment? The aches and pains float away as the sun went down and we watched the wind in the trees through the clear roof.
Thanks to David and Amy for all of their help. The “Work for the Goon” project is now a part of life at the Journey. I can’t wait for “Work for the Goon II”.